2008 Ford Expedition recalls and problems

The 2008 Ford Expedition has 3 recalls and 146 owner complaints on file with NHTSA; the most reported problem area is structure.

2008 Ford Expedition
Photo: 2008 Ford Expedition by Ethan Llamas, CC BY-SA 4.0, via Wikimedia Commons
How the 2008 compares
Fewest complaintsMost complaints

Average complaint count among 27 Expedition model years — 16th most.

3recalls
146complaints
24crashes
2fires
20injuries
62,000median miles

Owner complaints filed with NHTSA, not verified and not adjusted for sales. Ranking compares this model's own years only.

Does your car have an open recall?
Recalls apply to specific vehicles. Only a VIN lookup on NHTSA's official site shows whether yours is affected and still unrepaired.
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3 recalls

Tires

Apr 11, 2008 · NHTSA campaign 08V166000 · 158 vehicles

Problem: Ford is recalling 158 my 2008 expedition and Lincoln navigator vehicles equipped with a tire pressure monitoring system (TPMS) and the limo builders package for failing to conform to the requirements of federal motor vehicle safety standard no. 138, z"tire pressure monitoring systems." the tire pressure was increased from 35 PSI to 40 PSI without a commensurate update to the TPMS calibrations.

Original NHTSA wording

FORD IS RECALLING 158 MY 2008 EXPEDITION AND LINCOLN NAVIGATOR VEHICLES EQUIPPED WITH A TIRE PRESSURE MONITORING SYSTEM (TPMS) AND THE LIMO BUILDERS PACKAGE FOR FAILING TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 138, Z"TIRE PRESSURE MONITORING SYSTEMS." THE TIRE PRESSURE WAS INCREASED FROM 35 PSI TO 40 PSI WITHOUT A COMMENSURATE UPDATE TO THE TPMS CALIBRATIONS.

Risk: The TPMS indicator light will not illuminate when a tire pressure is is 25% below the 40 PSI value stated on the tire placard label occurs.

Original NHTSA wording

THE TPMS INDICATOR LIGHT WILL NOT ILLUMINATE WHEN A TIRE PRESSURE IS IS 25% BELOW THE 40 PSI VALUE STATED ON THE TIRE PLACARD LABEL OCCURS.

Remedy & notes

Dealers will reconfigure the TPMS thresholds to the appropriate pressures. The recall began on April 23, 2008. Owners May contact Ford at 1-800-392-3673.

Ford recall no. 08C03.customers May contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Latches/locks/linkages

Feb 5, 2008 · NHTSA campaign 08V058000 · 123,632 vehicles

Problem: Ford is recalling 123,632 my 2007-2008 expedition and Lincoln navigator vehicles. The door handle housing embossment retaining the bottom of the interior door handle spring on all side doors May fracture during normal customer usage. This can result in insufficient spring force to return the handle to the fully closed position. The handle May be loose causing a rattle or noise and the handle May not return to the fully closed position. This condition May also provide a delayed resistance when actuating the handle prior to opening the door.

Original NHTSA wording

FORD IS RECALLING 123,632 MY 2007-2008 EXPEDITION AND LINCOLN NAVIGATOR VEHICLES. THE DOOR HANDLE HOUSING EMBOSSMENT RETAINING THE BOTTOM OF THE INTERIOR DOOR HANDLE SPRING ON ALL SIDE DOORS MAY FRACTURE DURING NORMAL CUSTOMER USAGE. THIS CAN RESULT IN INSUFFICIENT SPRING FORCE TO RETURN THE HANDLE TO THE FULLY CLOSED POSITION. THE HANDLE MAY BE LOOSE CAUSING A RATTLE OR NOISE AND THE HANDLE MAY NOT RETURN TO THE FULLY CLOSED POSITION. THIS CONDITION MAY ALSO PROVIDE A DELAYED RESISTANCE WHEN ACTUATING THE HANDLE PRIOR TO OPENING THE DOOR.

Risk: In the event of a side impact crash, the interior door handle May cause the door latch to open increasing the risk of injury to a vehicle occupant.

Original NHTSA wording

IN THE EVENT OF A SIDE IMPACT CRASH, THE INTERIOR DOOR HANDLE MAY CAUSE THE DOOR LATCH TO OPEN INCREASING THE RISK OF INJURY TO A VEHICLE OCCUPANT.

Remedy & notes

Dealers will replace the interior handle spring on all side doors. The recall began on March 5, 2008. Owners May contact Ford at 1-800-392-3673.

Ford recall no. 08S03.customers May also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Air Bags

Nov 21, 2007 · NHTSA campaign 07V541000 · 45 vehicles

Problem: Certain vehicles fail to conform to the requirements specified in federal motor vehicle safety standard no. 208, 'occupant crash protection.' the driver air bag module May not have been properly assembled.

Original NHTSA wording

CERTAIN VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS SPECIFIED IN FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, 'OCCUPANT CRASH PROTECTION.' THE DRIVER AIR BAG MODULE MAY NOT HAVE BEEN PROPERLY ASSEMBLED.

Risk: This condition May prevent the driver air bag from properly deploying and reduce occupant protection in the event of a crash.

Original NHTSA wording

THIS CONDITION MAY PREVENT THE DRIVER AIR BAG FROM PROPERLY DEPLOYING AND REDUCE OCCUPANT PROTECTION IN THE EVENT OF A CRASH.

Remedy & notes

Dealers will replace your driver air bag module free of charge. The recall began on November 20, 2007. Owners May contact Ford at 1-800-392-3673.

Ford recall no. 07C19.customers May also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Recall text as published by NHTSA and the manufacturer.

What owners complain about

Owner complaints filed with NHTSA; one complaint can name several areas. Not verified by NHTSA.

Complaints by year filed

2007: 2 complaints20072008: 7 complaints2009: 8 complaints20092010: 19 complaints192011: 14 complaints20112012: 15 complaints2013: 7 complaints20132014: 14 complaints2015: 14 complaints20152016: 11 complaints2017: 3 complaints20172018: 7 complaints2019: 11 complaints20192020: 5 complaints2021: 1 complaints20212022: 4 complaints2023: 1 complaints20232025: 2 complaints2026: 1 complaints20261

NHTSA investigations

TIRE VALVE CRACKING

PE08060 · opened Oct 14, 2008 · closed Apr 9, 2009
Summary

ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGE…

2008 vs. other Ford Expedition years

Owner complaints by model year; the darker bar is the 2008. Click a bar to switch year.

Questions

Does the 2008 Ford Expedition have recalls?

Yes — NHTSA lists 3 recall campaigns covering the 2008 Ford Expedition, the latest from Apr 11, 2008 (tires). A recall applies to specific vehicles: enter your VIN at nhtsa.gov/recalls to see whether yours is affected and still open.

What are the most common problems with the 2008 Ford Expedition?

Owner complaints filed with NHTSA most often mention structure (34), service brakes (32), power train (14). Complaints are consumer reports and are not verified by NHTSA.