2005 Chrysler Pt Cruiser recalls and problems

The 2005 Chrysler Pt Cruiser has 3 recalls and 187 owner complaints on file with NHTSA; the most reported problem area is engine.

2005 Chrysler Pt Cruiser
Photo: 2005 Chrysler Pt Cruiser by Cutlass, CC0, via Wikimedia Commons
How the 2005 compares
Fewest complaintsMost complaints

Average complaint count among 10 Pt Cruiser model years — 6th most.

3recalls
187complaints
11crashes
12fires
18injuries
59,000median miles

Owner complaints filed with NHTSA, not verified and not adjusted for sales. Ranking compares this model's own years only.

Does your car have an open recall?
Recalls apply to specific vehicles. Only a VIN lookup on NHTSA's official site shows whether yours is affected and still unrepaired.
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3 recalls

Visibility

Apr 4, 2007 · NHTSA campaign 07V149000 · 38,447 vehicles

Problem: On certain passenger vehicles, the rear quarter glass attaching fasteners May pull through their mounts and allow the glass to separate from the vehicle.

Original NHTSA wording

ON CERTAIN PASSENGER VEHICLES, THE REAR QUARTER GLASS ATTACHING FASTENERS MAY PULL THROUGH THEIR MOUNTS AND ALLOW THE GLASS TO SEPARATE FROM THE VEHICLE.

Risk: If the glass separates while driving, it could strike another vehicle or injure a pedestrian.

Original NHTSA wording

IF THE GLASS SEPARATES WHILE DRIVING, IT COULD STRIKE ANOTHER VEHICLE OR INJURE A PEDESTRIAN.

Remedy & notes

Dealers will replace the rear quarter glass. The recall began on April 30, 2007. Owners May contact daimlerchrysler at 1-800-853-1403.

Daimlerchrysler recall no. G01.customers May contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Service Brakes

Oct 8, 2004 · NHTSA campaign 04V481000 · 115 vehicles

Problem: Certain passenger vehicles equipped with 4-WHEEL antilock braking system (ABS), 2.4L high output turbocharged engine, and 5-SPEED manual transaxle, May exhibit inadequate clearance between the left front brake tube and the transaxle housing.

Original NHTSA wording

CERTAIN PASSENGER VEHICLES EQUIPPED WITH 4-WHEEL ANTILOCK BRAKING SYSTEM (ABS), 2.4L HIGH OUTPUT TURBOCHARGED ENGINE, AND 5-SPEED MANUAL TRANSAXLE, MAY EXHIBIT INADEQUATE CLEARANCE BETWEEN THE LEFT FRONT BRAKE TUBE AND THE TRANSAXLE HOUSING.

Risk: Contact between the brake tube and the transaxle housing over an extended period of time May eventually lead to perforation of the brake tube, which could lead to a loss of braking force in the left front/right rear circuit of vehicle.

Original NHTSA wording

CONTACT BETWEEN THE BRAKE TUBE AND THE TRANSAXLE HOUSING OVER AN EXTENDED PERIOD OF TIME MAY EVENTUALLY LEAD TO PERFORATION OF THE BRAKE TUBE, WHICH COULD LEAD TO A LOSS OF BRAKING FORCE IN THE LEFT FRONT/RIGHT REAR CIRCUIT OF VEHICLE.

Remedy & notes

Dealers will install revised brake tubes. The recall began October 25, 2004. Owners should contact daimlerchrysler at 1-800-853-1403.

Daimlerchrysler recall no. D45.customers can also contact the national highway traffic safety administration?s auto safety hotline at 1-888-DASH-2-DOT (1-888-327-4236).

Steering

Jun 3, 2004 · NHTSA campaign 04V268000 · 438,391 vehicles

Problem: On certain passenger vehicles equipped with 2.4L non-turbocharged engines and automatic transaxles, the power steering pressure hose May contact the automatic transaxle differential cover, potentially damaging the hose.

Original NHTSA wording

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Risk: Power steering fluid leakage in the presence of an ignition source can result in an underhood fire.

Original NHTSA wording

POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy & notes

Dealers will inspect and relocate, or replace as necessary, the power steering hose and confirm torque of the hose fastener at the steering gear end. The recall began on September 20, 2004. Owners should contact daimlerchrysler at 1-800-853-1403.

Daimlerchrysler recall no. D18.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-DASH-2-DOT (1-888-327-4236).

Recall text as published by NHTSA and the manufacturer.

What owners complain about

Owner complaints filed with NHTSA; one complaint can name several areas. Not verified by NHTSA.

Complaints by year filed

2004: 3 complaints20042005: 13 complaints2006: 16 complaints20062007: 16 complaints2008: 16 complaints20082009: 16 complaints2010: 17 complaints20102011: 13 complaints2012: 14 complaints20122013: 8 complaints2014: 19 complaints2014192015: 9 complaints2016: 6 complaints20162017: 7 complaints2018: 5 complaints20182019: 3 complaints2021: 1 complaints20212022: 1 complaints2024: 2 complaints20242025: 1 complaints2026: 1 complaints20261

NHTSA investigations

REAR QUARTER PANEL GLASS SEPARATION

EA07004 · opened Feb 16, 2007 · closed Apr 5, 2007 · led to recall 07V149000
Summary

DAIMLERCHRYSLER CORPORATION (DCC) WILL RECALL MODEL YEAR 2005 AND 2006 PT CRUISER VEHICLES PRODUCED FROM 5/17/05 THROUGH 9/1/05 TO CORRECT A POTENTIAL DEFECT IN THE REAR QUARTER PANEL GLASS THAT MAY SEPARATE FROM THE VEHICLE.DCC WILL INSPECT THE REAR QUARTER PANEL GLASS AND REPLACE IF NECESSARY.DCC WILL BEGIN NOTIFYING OWNERS IN MAY 2007. VEHICLES PRODUCED PRIOR TO AND AFTER THE ABOVE BUILD DATES ARE NOT AFFECTED.A CHANGE MADE BY THE ASSEMBLY PLANT IN MAY 2005 THAT MODIFIED THE GLASS ATTACHMENT LED TO THE POTENTIAL FOR GLASS SEPARATION.IN SEPTEMBER 2005, SUBSEQUENT CHANGES TO THE PROCESS WERE MADE TO CORRECT THIS.THIS ENGINEERING ANALYSIS IS CLOSED.SEE RECALL 07V149 FOR ADDITIONAL DETAILS.

ENGINE COMPARTMENT FIRES

PE04028 · opened Mar 15, 2004 · closed Jun 18, 2004 · led to recall 04V268000
Summary

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END…

2005 vs. other Chrysler Pt Cruiser years

Owner complaints by model year; the darker bar is the 2005. Click a bar to switch year.

Questions

Does the 2005 Chrysler Pt Cruiser have recalls?

Yes — NHTSA lists 3 recall campaigns covering the 2005 Chrysler Pt Cruiser, the latest from Apr 4, 2007 (visibility). A recall applies to specific vehicles: enter your VIN at nhtsa.gov/recalls to see whether yours is affected and still open.

What are the most common problems with the 2005 Chrysler Pt Cruiser?

Owner complaints filed with NHTSA most often mention engine (35), electrical system (27), visibility (22). Complaints are consumer reports and are not verified by NHTSA.