2004 BMW X5 recalls and problems

The 2004 BMW X5 has 4 recalls and 64 owner complaints on file with NHTSA; the most reported problem area is engine.

2003 Bmw X5
Pictured: a 2003 model; the 2004 may differ in details. Photo: 2003 Bmw X5 by National Highway Traffic Safety Administration, Public domain, via Wikimedia Commons
How the 2004 compares
Fewest complaintsMost complaints

Low complaint count among 27 X5 model years — 23rd most.

4recalls
64complaints
4crashes
10fires
6injuries
89,000median miles

Owner complaints filed with NHTSA, not verified and not adjusted for sales. Ranking compares this model's own years only.

Does your car have an open recall?
Recalls apply to specific vehicles. Only a VIN lookup on NHTSA's official site shows whether yours is affected and still unrepaired.
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4 recalls

Power Train

Aug 18, 2004 · NHTSA campaign 04V409000 · 358 vehicles

Problem: On certain passenger vehicles with 3.0 l engines and manual transmissions, if the vehicle is in first gear, and moving slowly, with the accelerator pedal held in a constant position of low engine speed and with the clutch pedal held in a partially depressed position, engine speed May increase.

Original NHTSA wording

ON CERTAIN PASSENGER VEHICLES WITH 3.0 L ENGINES AND MANUAL TRANSMISSIONS, IF THE VEHICLE IS IN FIRST GEAR, AND MOVING SLOWLY, WITH THE ACCELERATOR PEDAL HELD IN A CONSTANT POSITION OF LOW ENGINE SPEED AND WITH THE CLUTCH PEDAL HELD IN A PARTIALLY DEPRESSED POSITION, ENGINE SPEED MAY INCREASE.

Risk: The vehicle could accelerate unexpectedly, which could result in a crash.

Original NHTSA wording

THE VEHICLE COULD ACCELERATE UNEXPECTEDLY, WHICH COULD RESULT IN A CRASH.

Remedy & notes

Dealers will reprogram the vehicle's digital engine management control unit. The recall began on September 8, 2004. Owners should contact BMW at 1-800-831-1117.

Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-DASH-2-DOT (1-888-327-4236).

Fuel System

Aug 13, 2004 · NHTSA campaign 04V402000 · 297 vehicles

Problem: On certain sport utility vehicles, the in-tank fuel line May have been attached incorrectly.

Original NHTSA wording

ON CERTAIN SPORT UTILITY VEHICLES, THE IN-TANK FUEL LINE MAY HAVE BEEN ATTACHED INCORRECTLY.

Risk: Engine stalling could occur, even though the vehicle's fuel gauge indicates that fuel is present in the tank. Depending upon traffic and road conditions, this could result in a crash.

Original NHTSA wording

ENGINE STALLING COULD OCCUR, EVEN THOUGH THE VEHICLE'S FUEL GAUGE INDICATES THAT FUEL IS PRESENT IN THE TANK. DEPENDING UPON TRAFFIC AND ROAD CONDITIONS, THIS COULD RESULT IN A CRASH.

Remedy & notes

Dealers will inspect the in-tank suction jet pump fuel line and if necessary, reattach according to specifications. This recall began September 9, 2004. Owners should contact BMW at 1-800-831-1117.

Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-DASH-2-DOT (1-888-327-4236).

Power Train

Jul 14, 2004 · NHTSA campaign 04V344000 · 4,102 vehicles

Problem: On certain passenger vehicles equipped with 8 and 12 cylinder engines, the digital engine management control (emc) units were not produced according to specifications.

Original NHTSA wording

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 8 AND 12 CYLINDER ENGINES, THE DIGITAL ENGINE MANAGEMENT CONTROL (EMC) UNITS WERE NOT PRODUCED ACCORDING TO SPECIFICATIONS.

Risk: As a result, engine stalling will occur after a short period of operation. The vehicle May not be able to restart. Also, a loss of power steering and, after repeated actuation of the brake pedal, a loss of brake power assist will occur. These conditions could result in a vehicle crash.

Original NHTSA wording

AS A RESULT, ENGINE STALLING WILL OCCUR AFTER A SHORT PERIOD OF OPERATION. THE VEHICLE MAY NOT BE ABLE TO RESTART. ALSO, A LOSS OF POWER STEERING AND, AFTER REPEATED ACTUATION OF THE BRAKE PEDAL, A LOSS OF BRAKE POWER ASSIST WILL OCCUR. THESE CONDITIONS COULD RESULT IN A VEHICLE CRASH.

Remedy & notes

Dealers will install a new digital engine management control unit. The recall began on July 16, 2004. Owners should contact BMW at 1-800-831-1117.

Customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-DASH-2-DOT (1-888-327-4236).

Power Train

Nov 14, 2003 · NHTSA campaign 03V475000 · 350 vehicles

Problem: On certain sport utility vehicles, the bolts that hold the front differential, the right output shaft housing flange at the engine, and the right-hand engine support May be insufficiently tightened.

Original NHTSA wording

ON CERTAIN SPORT UTILITY VEHICLES, THE BOLTS THAT HOLD THE FRONT DIFFERENTIAL, THE RIGHT OUTPUT SHAFT HOUSING FLANGE AT THE ENGINE, AND THE RIGHT-HAND ENGINE SUPPORT MAY BE INSUFFICIENTLY TIGHTENED.

Risk: With prolonged driving, these bolts could become loose, cause damage to the engine and transmission housings. The right output shaft could become disconnected, affecting the ability to control the vehicle, which could result in a crash.

Original NHTSA wording

WITH PROLONGED DRIVING, THESE BOLTS COULD BECOME LOOSE, CAUSE DAMAGE TO THE ENGINE AND TRANSMISSION HOUSINGS. THE RIGHT OUTPUT SHAFT COULD BECOME DISCONNECTED, AFFECTING THE ABILITY TO CONTROL THE VEHICLE, WHICH COULD RESULT IN A CRASH.

Remedy & notes

Dealers will inspect and retighten the drivetrain fasteners. Owner notification began November 28, 2003. Owners should contact BMW at 1-800-831-1117.

Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-DASH-2-DOT (1-888-327-4236).

Recall text as published by NHTSA and the manufacturer.

What owners complain about

Owner complaints filed with NHTSA; one complaint can name several areas. Not verified by NHTSA.

Complaints by year filed

2004: 1 complaints20042005: 3 complaints2006: 1 complaints20062007: 1 complaints2008: 4 complaints20082009: 3 complaints2010: 14 complaints2010142011: 5 complaints2012: 4 complaints20122013: 6 complaints2014: 5 complaints20142015: 2 complaints2017: 7 complaints20172018: 3 complaints2019: 1 complaints20192020: 2 complaints2022: 1 complaints20222025: 1 complaints20251

2004 vs. other BMW X5 years

Owner complaints by model year; the darker bar is the 2004. Click a bar to switch year.

Questions

Does the 2004 BMW X5 have recalls?

Yes — NHTSA lists 4 recall campaigns covering the 2004 BMW X5, the latest from Aug 18, 2004 (power train). A recall applies to specific vehicles: enter your VIN at nhtsa.gov/recalls to see whether yours is affected and still open.

What are the most common problems with the 2004 BMW X5?

Owner complaints filed with NHTSA most often mention engine (11), power train (11), electrical system (10). Complaints are consumer reports and are not verified by NHTSA.