2002 Toyota 4runner recalls and problems

The 2002 Toyota 4runner has 1 recall and 225 owner complaints on file with NHTSA; the most reported problem area is structure.

How the 2002 compares
Fewest complaintsMost complaints

High complaint count among 27 4runner model years — 6th most.

1recalls
225complaints
19crashes
3fires
20injuries
135,000median miles

Owner complaints filed with NHTSA, not verified and not adjusted for sales. Ranking compares this model's own years only.

Does your car have an open recall?
Recalls apply to specific vehicles. Only a VIN lookup on NHTSA's official site shows whether yours is affected and still unrepaired.
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1 recall

Suspension

May 17, 2005 · NHTSA campaign 05V225000 · 768,379 vehicles

Problem: On certain sport utility vehicles, due to a manufacturing issue in the front suspension lower ball joint, there is a possibility that the surface of the ball of the joint May have been scratched. The ball joint May eventually experience excessive wear and looseness, resulting in increased steering effort.

Original NHTSA wording

ON CERTAIN SPORT UTILITY VEHICLES, DUE TO A MANUFACTURING ISSUE IN THE FRONT SUSPENSION LOWER BALL JOINT, THERE IS A POSSIBILITY THAT THE SURFACE OF THE BALL OF THE JOINT MAY HAVE BEEN SCRATCHED. THE BALL JOINT MAY EVENTUALLY EXPERIENCE EXCESSIVE WEAR AND LOOSENESS, RESULTING IN INCREASED STEERING EFFORT.

Risk: The lower ball joint May separate from the knuckle causing loss of steering control and a crash could occur.

Original NHTSA wording

THE LOWER BALL JOINT MAY SEPARATE FROM THE KNUCKLE CAUSING LOSS OF STEERING CONTROL AND A CRASH COULD OCCUR.

Remedy & notes

Dealers will replace the front suspension lower ball joints free of charge. The recall began on July 5, 2005. Owners May contact Toyota at 1-800-331-4331.

Toyota recall no. 50J.customers May also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Recall text as published by NHTSA and the manufacturer.

What owners complain about

Owner complaints filed with NHTSA; one complaint can name several areas. Not verified by NHTSA.

Complaints by year filed

2006: 8 complaints20062007: 3 complaints2008: 6 complaints20082009: 3 complaints2010: 12 complaints20102011: 8 complaints2012: 5 complaints20122013: 12 complaints2014: 17 complaints20142015: 17 complaints2016: 20 complaints20162017: 16 complaints2018: 24 complaints2018242019: 14 complaints2020: 11 complaints20202021: 9 complaints2022: 5 complaints20222023: 3 complaints2024: 1 complaints20242026: 1 complaints2002: 7 complaints20022003: 6 complaints2004: 6 complaints20042005: 11 complaints200511

NHTSA investigations

Frame corrosion

DP18002 · opened Aug 17, 2018 · closed Mar 18, 2022
Summary

On August 7, 2018, the Office of Defects Investigation (ODI) received a defect petition from Mr. Gary Weinreich alleging premature frame corrosion failure in model year (MY) 2002 - 2006 Toyota 4Runner vehicles. The petitioner based his request upon a corrosion-related front suspension failure he experienced in his MY 2005 Toyota 4Runner, a class action lawsuit settlement involving other Toyota products, and other complaints of underbody corrosion in Toyota 4Runner vehicles that he found in NHTSA?s online complaint database. The petitioner submitted a complaint to NHTSA documenting his experience (NHTSA ID 11098055). On August 17, 2018, ODI opened DP18-002 to evaluate the petitioner?s request. ODI?s evaluation included information provided by the petitioner regarding his vehicle, facts related to the class action lawsuit cited by the petitioner, and consumer complaint data received by NHTSA regarding underbody corrosion in third and fourth-generation Toyota 4Runner vehicles.The undercarriage of the petitioner?s vehicle exhibited severe corrosion damage indicative of seawater immersion. The vehicle?s service history shows that concerns with underbody corrosion were first noted by a Toyota dealer in a multi-point vehicle inspection performed on April 28, 2011. The invoice for that inspection noted ?severe and excessive amount of rust on the undercarriage and on the drive shaft transmission.? Two years later, on October 21, 2013, another multi-point inspection by a Toyota dealer …

2002 vs. other Toyota 4runner years

Owner complaints by model year; the darker bar is the 2002. Click a bar to switch year.

Questions

Does the 2002 Toyota 4runner have recalls?

Yes — NHTSA lists 1 recall campaign covering the 2002 Toyota 4runner, the latest from May 17, 2005 (suspension). A recall applies to specific vehicles: enter your VIN at nhtsa.gov/recalls to see whether yours is affected and still open.

What are the most common problems with the 2002 Toyota 4runner?

Owner complaints filed with NHTSA most often mention structure (88), suspension (49), power train (33). Complaints are consumer reports and are not verified by NHTSA.