2005 Tiffin Allegro Bay recalls and problems

The 2005 Tiffin Allegro Bay has 5 recalls and 3 owner complaints on file with NHTSA; the most reported problem area is service brakes.

How the 2005 compares
Fewest complaintsMost complaints

Average complaint count among 10 Allegro Bay model years — 5th most.

5recalls
3complaints
0crashes
0fires
0injuries
2,755median miles

Owner complaints filed with NHTSA, not verified and not adjusted for sales. Ranking compares this model's own years only.

Does your car have an open recall?
Recalls apply to specific vehicles. Only a VIN lookup on NHTSA's official site shows whether yours is affected and still unrepaired.
Check your VIN →

5 recalls

Service Brakes

Apr 3, 2009 · NHTSA campaign 09V110000 · 48,876 vehicles

Problem: Navistar is recalling certain model year my 2001-2008 Workhorse W20, W21 and W22 chassis and certain model year 2009 through 2011 monaco RV admiral, arista, monarch, and riptide recreational vehicles equipped with axles that include Bosch zops or zoht pin slide hydraulic disc brakes. When combined with occasional or seasonal vehicle operation May experience calipers sticking in the applied position. This can result in abnormal heat generation at the wheel end causing brake drag. The driver would normally have warning of the brake drag if undetected by the driver.

Original NHTSA wording

NAVISTAR IS RECALLING CERTAIN MODEL YEAR MY 2001-2008 WORKHORSE W20, W21 AND W22 CHASSIS AND CERTAIN MODEL YEAR 2009 THROUGH 2011 MONACO RV ADMIRAL, ARISTA, MONARCH, AND RIPTIDE RECREATIONAL VEHICLES EQUIPPED WITH AXLES THAT INCLUDE BOSCH ZOPS OR ZOHT PIN SLIDE HYDRAULIC DISC BRAKES. WHEN COMBINED WITH OCCASIONAL OR SEASONAL VEHICLE OPERATION MAY EXPERIENCE CALIPERS STICKING IN THE APPLIED POSITION. THIS CAN RESULT IN ABNORMAL HEAT GENERATION AT THE WHEEL END CAUSING BRAKE DRAG. THE DRIVER WOULD NORMALLY HAVE WARNING OF THE BRAKE DRAG IF UNDETECTED BY THE DRIVER.

Risk: The temperature increase at the wheel end can eventually lead to soft pedal conditions due to brake fluid boil, and possible extended stopping distance increasing the risk of a crash.

Original NHTSA wording

THE TEMPERATURE INCREASE AT THE WHEEL END CAN EVENTUALLY LEAD TO SOFT PEDAL CONDITIONS DUE TO BRAKE FLUID BOIL, AND POSSIBLE EXTENDED STOPPING DISTANCE INCREASING THE RISK OF A CRASH.

Remedy & notes

Workhorse dealers will replace all four Bosch brake caliper assemblies free of charge. The safety recall began on September 16, 2010. Owners May contact Workhorse at 1-877-246-7731.

Workhorse recall no. 50901-C and 51101-C.owners May also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

Equipment

Oct 7, 2008 · NHTSA campaign 08V509000 · 3,507 vehicles

Problem: Tiffin is recalling 3,507 my 2004-2007 allegro, allegro bay and allero bus, my 2004-2005 phaeton and my 2005-2007 zephyr motor homes equipped with a two-door refrigerator manufactured by the dometic corporation. The refrigerator May have a defect in the boiler tube. Pressurized coolant solution could be released into an area where an ignition source (gas flame) is present.

Original NHTSA wording

TIFFIN IS RECALLING 3,507 MY 2004-2007 ALLEGRO, ALLEGRO BAY AND ALLERO BUS, MY 2004-2005 PHAETON AND MY 2005-2007 ZEPHYR MOTOR HOMES EQUIPPED WITH A TWO-DOOR REFRIGERATOR MANUFACTURED BY THE DOMETIC CORPORATION. THE REFRIGERATOR MAY HAVE A DEFECT IN THE BOILER TUBE. PRESSURIZED COOLANT SOLUTION COULD BE RELEASED INTO AN AREA WHERE AN IGNITION SOURCE (GAS FLAME) IS PRESENT.

Risk: Release of coolant under certain conditions could ignite and result in a fire.

Original NHTSA wording

RELEASE OF COOLANT UNDER CERTAIN CONDITIONS COULD IGNITE AND RESULT IN A FIRE.

Remedy & notes

Tiffin will be working with dometic in order to repair these refrigerators (please see 08E032). Dometic will repair these refrigerators by installing a secondary burn housing, a thermal fuse, and a melt fuse free of charge. Dometic has retained stericycle INC. To manage this campaign. Stericycle will assist the owner in locating dealerships or service centers and will provide assistance with scheduling of appointments. Owners May contact dometic/stericycle at 1-888-446-5157 or Tiffin at 256-356-8661.

Customers May also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Electrical System

Apr 28, 2006 · NHTSA campaign 06V142000 · 1,594 vehicles

Problem: Certain motor homes built on Workhorse chassis and equipped with actia corporate instrument clusters fail to comply with the requirements of federal motor vehicle safety standard no. 101, controls and displays, and no. 105, hydraulic and electric brake systems. If the brake fail input falls below a voltage of 1.5V, the brake failure lamp and alarm will be activated. Also activation of the ABS telltale when the ABS is not properly functioning does not always occur.

Original NHTSA wording

CERTAIN MOTOR HOMES BUILT ON WORKHORSE CHASSIS AND EQUIPPED WITH ACTIA CORPORATE INSTRUMENT CLUSTERS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 101, CONTROLS AND DISPLAYS, AND NO. 105, HYDRAULIC AND ELECTRIC BRAKE SYSTEMS. IF THE BRAKE FAIL INPUT FALLS BELOW A VOLTAGE OF 1.5V, THE BRAKE FAILURE LAMP AND ALARM WILL BE ACTIVATED. ALSO ACTIVATION OF THE ABS TELLTALE WHEN THE ABS IS NOT PROPERLY FUNCTIONING DOES NOT ALWAYS OCCUR.

Risk: At night the instrument cluster lights May fail and the driver May not be able to see the instrument panel gauges and the brake warning light indicator which could increasing the risk of a crash.

Original NHTSA wording

AT NIGHT THE INSTRUMENT CLUSTER LIGHTS MAY FAIL AND THE DRIVER MAY NOT BE ABLE TO SEE THE INSTRUMENT PANEL GAUGES AND THE BRAKE WARNING LIGHT INDICATOR WHICH COULD INCREASING THE RISK OF A CRASH.

Remedy & notes

Tiffin is working with Workhorse to contact the owners and remedy this campaign . Workhorse will reprogram the instrument panel cluster free of charge. Owners May contact Workhorse at 1-877-246-7731 or Tiffin at 1-256-356-0205.

Customers May also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Electrical System

Jul 5, 2005 · NHTSA campaign 05V307000 · 265 vehicles

Problem: On certain motor homes containing a 50 amp transfer switch built by intellitec, the material used for the wire lugs was changed from nickel plated to copper lugs. The copper lugs are softer than the nickel plated and do not retain the torque of the screw that clamps the wire connector.

Original NHTSA wording

ON CERTAIN MOTOR HOMES CONTAINING A 50 AMP TRANSFER SWITCH BUILT BY INTELLITEC, THE MATERIAL USED FOR THE WIRE LUGS WAS CHANGED FROM NICKEL PLATED TO COPPER LUGS. THE COPPER LUGS ARE SOFTER THAN THE NICKEL PLATED AND DO NOT RETAIN THE TORQUE OF THE SCREW THAT CLAMPS THE WIRE CONNECTOR.

Risk: When the torque is relaxed, the lugs can become loose resulting in excessive heat within the connected wire that could result in a fire.

Original NHTSA wording

WHEN THE TORQUE IS RELAXED, THE LUGS CAN BECOME LOOSE RESULTING IN EXCESSIVE HEAT WITHIN THE CONNECTED WIRE THAT COULD RESULT IN A FIRE.

Remedy & notes

Dealers will replace the changeover box. The recall began on July 21, 2005. Owners May contact Tiffin at 1-256-356-8661.

Customers May also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Equipment

Apr 12, 2005 · NHTSA campaign 05V145000 · 867 vehicles

Problem: On certain recreational vehicles, the washer/dryer in the rear of the motor home can move.

Original NHTSA wording

ON CERTAIN RECREATIONAL VEHICLES, THE WASHER/DRYER IN THE REAR OF THE MOTOR HOME CAN MOVE.

Risk: A vehicle occupant could be injured if the washer/dryer moved.

Original NHTSA wording

A VEHICLE OCCUPANT COULD BE INJURED IF THE WASHER/DRYER MOVED.

Remedy & notes

Tiffin has provided the owners with a repair kit and installation instructions. The recall began on January 7, 2005. Owners May contact Tiffin at 1-256-356-0205.

Customers May also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Recall text as published by NHTSA and the manufacturer.

What owners complain about

Owner complaints filed with NHTSA; one complaint can name several areas. Not verified by NHTSA.

Complaints by year filed

2005: 1 complaints200512009: 1 complaints20092010: 1 complaints20101

NHTSA investigations

POTENTIAL MOVEMENT OF WASHER/DRYER

PE05014 · opened Mar 17, 2005 · closed Apr 19, 2005 · led to recall 05V145000
Summary

IN JANUARY 2005, TIFFIN ISSUED A SERVICE BULLETIN (UNNUMBERED) ENTITLED ?SERVICE BULLETIN FOR POTENTIAL MOVEMENT OF WASHER/DRYER.?THE BULLETIN ADDRESSED THE POSSIBILITY THAT THE WASHER AND DRYER COULD MOVE UNEXPECTEDLY WHILE THE MOTORHOME IS BEING DRIVEN.DURING DISCUSSIONS WITH TIFFIN, ODI LEARNED THAT TWO INCIDENTS HAD BEEN REPORTED WHERE THE WASHER AND DRYER FELL OR TIPPED OVER INTO THE LIVING SPACE.ON APRIL 7TH, 2005, TIFFIN NOTIFIED ODI THAT AFTER FURTHER REVIEW, THEY HAD DECIDED THAT THIS ISSUE SHOULD BE RESOLVED BY CONDUCTING A SAFETY RECALL CAMPAIGN AND SUBSEQUENTLY FILED SAFETY RECALL 05V-145 (COPY ATTACHED). TIFFAN WILL BE INSTALLING A KIT THAT PREVENTS THE MOVEMENT OF THE WASHER AND DRYER ASSEMBLY. THIS ACTION RESOLVES THE ISSUES RAISED BY THIS INVESTIGATION. THIS INVESTIGATION IS CLOSED.

2005 vs. other Tiffin Allegro Bay years

Owner complaints by model year; the darker bar is the 2005. Click a bar to switch year.

Questions

Does the 2005 Tiffin Allegro Bay have recalls?

Yes — NHTSA lists 5 recall campaigns covering the 2005 Tiffin Allegro Bay, the latest from Apr 3, 2009 (service brakes). A recall applies to specific vehicles: enter your VIN at nhtsa.gov/recalls to see whether yours is affected and still open.

What are the most common problems with the 2005 Tiffin Allegro Bay?

Owner complaints filed with NHTSA most often mention service brakes (2), steering (1). Complaints are consumer reports and are not verified by NHTSA.