2002 Kia Rio recalls and problems

The 2002 Kia Rio has 1 recall and 128 owner complaints on file with NHTSA; the most reported problem area is engine.

2002 Kia Rio
Photo: 2002 Kia Rio by Cutlass, CC0, via Wikimedia Commons
How the 2002 compares
Fewest complaintsMost complaints

Highest complaint count among 24 Rio model years — 3rd most.

1recalls
128complaints
25crashes
6fires
27injuries
37,500median miles

Owner complaints filed with NHTSA, not verified and not adjusted for sales. Ranking compares this model's own years only.

Does your car have an open recall?
Recalls apply to specific vehicles. Only a VIN lookup on NHTSA's official site shows whether yours is affected and still unrepaired.
Check your VIN →

1 recall

Fuel System

Apr 9, 2004 · NHTSA campaign 04V179000 · 187,790 vehicles

Problem: On certain passenger vehicles, the fuel intake nipple of the fuel distributor is subject to fracture or cracking during removal of the quick connect coupling securing the main fuel tube assembly to the fuel intake nipple, or when force is accidentally applied to the intake nipple during the vehicle assembly process or during engine compartment repairs.

Original NHTSA wording

ON CERTAIN PASSENGER VEHICLES, THE FUEL INTAKE NIPPLE OF THE FUEL DISTRIBUTOR IS SUBJECT TO FRACTURE OR CRACKING DURING REMOVAL OF THE QUICK CONNECT COUPLING SECURING THE MAIN FUEL TUBE ASSEMBLY TO THE FUEL INTAKE NIPPLE, OR WHEN FORCE IS ACCIDENTALLY APPLIED TO THE INTAKE NIPPLE DURING THE VEHICLE ASSEMBLY PROCESS OR DURING ENGINE COMPARTMENT REPAIRS.

Risk: Fuel leakage in the presence of an ignition source May result in a fire.

Original NHTSA wording

FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.

Remedy & notes

Dealers will replace the fuel distributor and main fuel tube assemblies. The recall began June 18, 2004. Owners should contact Kia at 1-800-333-4542.

Kia recall no. Sc036.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-DASH-2-DOT (1-888-327-4236).

Recall text as published by NHTSA and the manufacturer.

What owners complain about

Owner complaints filed with NHTSA; one complaint can name several areas. Not verified by NHTSA.

Complaints by year filed

2001: 1 complaints20012002: 19 complaints2003: 31 complaints2003312004: 28 complaints2005: 16 complaints20052006: 6 complaints2007: 6 complaints20072008: 4 complaints2009: 3 complaints20092010: 5 complaints2011: 3 complaints20112012: 1 complaints2013: 1 complaints20132014: 2 complaints2016: 1 complaints20162019: 1 complaints20191

NHTSA investigations

AIR BAG NON DEPLOY

EA02009 · opened Jul 2, 2002 · closed Jul 2, 2003
Summary

THIS INVESTIGATION IDENTIFIED A TOTAL OF 82 REPORTS ALLEGING NON-DEPLOYMENT OF THE DUAL FRONT AIR BAGS.OF THE 82 REPORTS, ONLY ONE INCIDENT, THE FATAL CRASH THAT WAS THE BASIS FOR OPENING THE INVESTIGATION, HAS BEEN IDENTIFIED AS A MODERATE TO SEVERE CRASH IN WHICH THE AUTOMOTIVE RESTRAINT CONTROLLER ISSUED A COMMAND TO DEPLOY BUT THE AIR BAGS DID NOT DEPLOY.A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE ATTACHED SUMMARY REPORT

2002 vs. other Kia Rio years

Owner complaints by model year; the darker bar is the 2002. Click a bar to switch year.

Questions

Does the 2002 Kia Rio have recalls?

Yes — NHTSA lists 1 recall campaign covering the 2002 Kia Rio, the latest from Apr 9, 2004 (fuel system). A recall applies to specific vehicles: enter your VIN at nhtsa.gov/recalls to see whether yours is affected and still open.

What are the most common problems with the 2002 Kia Rio?

Owner complaints filed with NHTSA most often mention engine (40), air bags (21), service brakes (19). Complaints are consumer reports and are not verified by NHTSA.