2009 Kenworth C500 recalls and problems

The 2009 Kenworth C500 has 5 recalls and 0 owner complaints on file with NHTSA.

How the 2009 compares

Too few model years with complaints to compare.

5recalls

0complaints

0crashes

0fires

0injuries

—median miles

Owner complaints filed with NHTSA, not verified and not adjusted for sales. Ranking compares this model's own years only.

Does your car have an open recall?
Recalls apply to specific vehicles. Only a VIN lookup on NHTSA's official site shows whether yours is affected and still unrepaired.

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5 recalls

Service Brakes

Feb 23, 2024 · NHTSA campaign 24V145000 · 936 vehicles

Problem: PACCAR Incorporated (PACCAR) is recalling certain 2009-2021 Kenworth C500, 2012-2021 Kenworth T440, 2009-2015 Kenworth T660, 2015-2024 Kenworth T680, 2009-2024 Kenworth T800, 2009-2020 Kenworth T370, 2014-2023 Kenworth T880, 2011-2016 Kenworth T470, 2023 Kenworth T480, and 2009-2019 Kenworth W900 vehicles. The air tanks have an insufficient volume of air for the brake system. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."

Risk: Insufficient air volume can reduce braking performance and increase the risk of a crash.

Remedy & notes

Dealers will install the correct volume air tanks, free of charge. Owner notification letters were mailed August 12, 2024. Additional owner notification letters were mailed October 27, 2025. Owners may contact PACCAR customer service at 1-425-828-5888. PACCAR's number for this recall is 24KWD.

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Engine

Mar 24, 2011 · NHTSA campaign 11V203000 · 5,831 vehicles

Problem: Paccar is recalling certain model year 2007-2011 Kenworth C500, T2000, T600, and T660, as well as model year 2009-2011 Peterbilt 387 and 388 trucks equipped with caterpillar C15 engine and manufactured from May 11, 2006, through September 17, 2010. Degradation of a combustion tube weld can cause radial heat impingement on the body which May burn through certain bodies used on C15 engines.

Original NHTSA wording

PACCAR IS RECALLING CERTAIN MODEL YEAR 2007-2011 KENWORTH C500, T2000, T600, AND T660, AS WELL AS MODEL YEAR 2009-2011 PETERBILT 387 AND 388 TRUCKS EQUIPPED WITH CATERPILLAR C15 ENGINE AND MANUFACTURED FROM MAY 11, 2006, THROUGH SEPTEMBER 17, 2010. DEGRADATION OF A COMBUSTION TUBE WELD CAN CAUSE RADIAL HEAT IMPINGEMENT ON THE BODY WHICH MAY BURN THROUGH CERTAIN BODIES USED ON C15 ENGINES.

Risk: This could result in a fire.

Original NHTSA wording

THIS COULD RESULT IN A FIRE.

Remedy & notes

Caterpillar is handling the owner notification and remedy for this campaign. Please see caterpillar's defect report 11E-006. Caterpillar will replace the single piece combustion tube with a thick wall combustion tube which will not allow the heat to break through. This service will be performed free of charge. Due to a parts supply issue, owners will be notified by the end of April 2011 about the safety defect, and will then be notified again once the free remedy is available, currently estimated to be around late July 2011. Owners May contact caterpillar toll-free at 1-800-447-4986.

Kenworth safety recall no. 11KWB & Peterbilt safety recall no. 0311-A.owners May also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

Steering

Jul 2, 2010 · NHTSA campaign 10V308000 · 9,697 vehicles

Problem: Paccar is recalling certain model year 2008-2010 trucks equipped with trw steering shafts. The circumferential weld around the steering shaft tube that welds the splined tube to the non-splined tube May be mislocated. Mislocation of the circumferential weld May allow the splined tube and non-splined tube to rotate relative to one another during a low speed, high torque turn, possibly resulting in a separation of the two tubes.

Original NHTSA wording

PACCAR IS RECALLING CERTAIN MODEL YEAR 2008-2010 TRUCKS EQUIPPED WITH TRW STEERING SHAFTS. THE CIRCUMFERENTIAL WELD AROUND THE STEERING SHAFT TUBE THAT WELDS THE SPLINED TUBE TO THE NON-SPLINED TUBE MAY BE MISLOCATED. MISLOCATION OF THE CIRCUMFERENTIAL WELD MAY ALLOW THE SPLINED TUBE AND NON-SPLINED TUBE TO ROTATE RELATIVE TO ONE ANOTHER DURING A LOW SPEED, HIGH TORQUE TURN, POSSIBLY RESULTING IN A SEPARATION OF THE TWO TUBES.

Risk: A separation of the splined and non-splined tubes would cause a loss of steering control and increase the risk of a vehicle crash.

Original NHTSA wording

A SEPARATION OF THE SPLINED AND NON-SPLINED TUBES WOULD CAUSE A LOSS OF STEERING CONTROL AND INCREASE THE RISK OF A VEHICLE CRASH.

Remedy & notes

Dealers will inspect the steering shaft using a weld placement gauge provided by trw. Any steering shaft found to have been welded improperly will be replaced free of charge. The safety recall began on July 30, 2010. Owners May contact Kenworth at 425-828-5440 and Peterbilt at 940-591-4196.

Kenworth's recall campaign number is 10KW-F & Peterbilt recall no. 0610-D. Owners May also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

Service Brakes

May 18, 2010 · NHTSA campaign 10V212000 · 10 vehicles

Problem: Kenworth is recalling certain model year 2009 through 2011 C500 trucks manufactured from October 24, 2008 through January 13, 2010. During maneuvers with certain combinations of wheel turn, articulation, and bump, the brake chamber can contact the rear hood support.

Original NHTSA wording

KENWORTH IS RECALLING CERTAIN MODEL YEAR 2009 THROUGH 2011 C500 TRUCKS MANUFACTURED FROM OCTOBER 24, 2008 THROUGH JANUARY 13, 2010. DURING MANEUVERS WITH CERTAIN COMBINATIONS OF WHEEL TURN, ARTICULATION, AND BUMP, THE BRAKE CHAMBER CAN CONTACT THE REAR HOOD SUPPORT.

Risk: The contact can damage the brake chamber leading to a loss of braking function at the affected wheel end, increasing the risk of a crash.

Original NHTSA wording

THE CONTACT CAN DAMAGE THE BRAKE CHAMBER LEADING TO A LOSS OF BRAKING FUNCTION AT THE AFFECTED WHEEL END, INCREASING THE RISK OF A CRASH.

Remedy & notes

Kenworth will notify owners and dealers will repair the vehicles free of charge. The safety recall began on June 8, 2010. Owners May contact Kenworth at 1-425-828-5440.

Kenworth's recall number is 10KWC.owners May also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

Parking Brake

Mar 21, 2008 · NHTSA campaign 08V128000 · 1,043 vehicles

Problem: Paccar is recalling 1,043 my 2008-2009 Kenworth C500, T2000,T660, T800 and W900 trucks equipped with bendix mv-3 dash control valves. The molded valve body has an incorrect core pin in the injection mold causing the valve body to be oversized in the double check valve area. This condition can allow the rubber double check valve to become lodged in the body opening under certain circumstances.

Original NHTSA wording

PACCAR IS RECALLING 1,043 MY 2008-2009 KENWORTH C500, T2000,T660, T800 AND W900 TRUCKS EQUIPPED WITH BENDIX MV-3 DASH CONTROL VALVES. THE MOLDED VALVE BODY HAS AN INCORRECT CORE PIN IN THE INJECTION MOLD CAUSING THE VALVE BODY TO BE OVERSIZED IN THE DOUBLE CHECK VALVE AREA. THIS CONDITION CAN ALLOW THE RUBBER DOUBLE CHECK VALVE TO BECOME LODGED IN THE BODY OPENING UNDER CERTAIN CIRCUMSTANCES.

Risk: If the double check valve becomes lodged, in the event of a primary reservoir failure, air pressure can leak past the lodged double check valve thereby depleting the secondary reservoir, causing reduced ability for modulating the service emergency brakes. In such an event, the operator should observe an air leak, indications of low air pressure via the primary and secondary air gauges, and audible and visual low air pressure warning alarms. A vehicle crash is possible if these warnings are not heeded.

Original NHTSA wording

IF THE DOUBLE CHECK VALVE BECOMES LODGED, IN THE EVENT OF A PRIMARY RESERVOIR FAILURE, AIR PRESSURE CAN LEAK PAST THE LODGED DOUBLE CHECK VALVE THEREBY DEPLETING THE SECONDARY RESERVOIR, CAUSING REDUCED ABILITY FOR MODULATING THE SERVICE EMERGENCY BRAKES. IN SUCH AN EVENT, THE OPERATOR SHOULD OBSERVE AN AIR LEAK, INDICATIONS OF LOW AIR PRESSURE VIA THE PRIMARY AND SECONDARY AIR GAUGES, AND AUDIBLE AND VISUAL LOW AIR PRESSURE WARNING ALARMS. A VEHICLE CRASH IS POSSIBLE IF THESE WARNINGS ARE NOT HEEDED.

Remedy & notes

Dealers will replace the bendix mv-3 dash control valves free of charge. The recall began on April 14, 2008. Owners May contact Kenworth at 1-425-828-4196.

Kenworth recall no. 08KW3 and Peterbilt recall no. 308E.customers May also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Recall text as published by NHTSA and the manufacturer.

2009 vs. other Kenworth C500 years

Owner complaints by model year; the darker bar is the 2009. Click a bar to switch year.

Questions

Does the 2009 Kenworth C500 have recalls?

Yes — NHTSA lists 5 recall campaigns covering the 2009 Kenworth C500, the latest from Feb 23, 2024 (service brakes). A recall applies to specific vehicles: enter your VIN at nhtsa.gov/recalls to see whether yours is affected and still open.

What are the most common problems with the 2009 Kenworth C500?

Few complaints have been filed with NHTSA for the 2009 Kenworth C500.