2004 Isuzu Rodeo recalls and problems

The 2004 Isuzu Rodeo has 2 recalls and 39 owner complaints on file with NHTSA; the most reported problem area is engine.

2004 Isuzu Rodeo
Photo: 2004 Isuzu Rodeo by BuickRiviera99, CC BY-SA 4.0, via Wikimedia Commons
How the 2004 compares
Fewest complaintsMost complaints

Average complaint count among 6 Rodeo model years — 4th most.

2recalls
39complaints
3crashes
1fires
1injuries
70,000median miles

Owner complaints filed with NHTSA, not verified and not adjusted for sales. Ranking compares this model's own years only.

Does your car have an open recall?
Recalls apply to specific vehicles. Only a VIN lookup on NHTSA's official site shows whether yours is affected and still unrepaired.
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2 recalls

Suspension

Oct 31, 2013 · NHTSA campaign 13V547000 · 8,816 vehicles

Problem: Isuzu Manufacturing Services of America, Inc (Isuzu) is recalling certain model year 2003-2004 Rodeo and Axiom, and 2003 Rodeo Sport vehicles that were originally sold in, or are currently registered in, Maine, New Hampshire, Vermont, Massachusetts, Rhode Island, Connecticut, New York, New Jersey, Pennsylvania, Delaware, Maryland, the District of Columbia, West Virginia, Ohio, Indiana, Michigan, Illinois, Wisconsin, Minnesota, Iowa, Kentucky and Missouri. These vehicles may experience excessive corrosion near the forward mounting point bracket for the left or right rear suspension lower link.

Risk: The corrosion may allow the bracket to detach from the frame, impacting vehicle handling and increasing the risk of a crash.

Remedy & notes

Isuzu will notify owners, and dealers will inspect the rear suspension lower link bracket area. For vehicles in which little or no corrosion is found, the area will be treated with an anti-corrosive compound. For vehicles in which corrosion has damaged the rear suspension lower link bracket and affected its connection to the vehicle frame, a reinforcement bracket will be installed. In the event the corrosion is so severe that the reinforcement bracket remedy would not be sufficient, Isuzu will offer to repurchase the vehicle for an amount based on the Kelley Blue Book "Private Party" price. All inspections and remedies will be provided free of charge for vehicles that are 10 years old or less. For vehicles older than 10 years, Isuzu will offer a free remedy, but only if the vehicle is presented to an Isuzu service facility dealer within 12 months of when owner notifications were issued, after that time owners will be charged for the repairs. The recall is expected to begin in mid-December 2013. Isuzu owners may contact Isuzu at 1-800-255-6727.

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Fuel System

Oct 7, 2005 · NHTSA campaign 05V466000 · 15,515 vehicles

Problem: Certain sport utility vehicles that have been exposed to fuel contaminated with silicon May develop small pin holes in the fuel pump feed port. Silicon has been identified in the fuel systems of affected vehicles and in certain fuel available in the region of tyler, Texas. This recall will be launched for vehicles registered in Texas and the four surrounding states: Oklahoma, Arkansas, New Mexico and Louisiana.

Original NHTSA wording

CERTAIN SPORT UTILITY VEHICLES THAT HAVE BEEN EXPOSED TO FUEL CONTAMINATED WITH SILICON MAY DEVELOP SMALL PIN HOLES IN THE FUEL PUMP FEED PORT. SILICON HAS BEEN IDENTIFIED IN THE FUEL SYSTEMS OF AFFECTED VEHICLES AND IN CERTAIN FUEL AVAILABLE IN THE REGION OF TYLER, TEXAS. THIS RECALL WILL BE LAUNCHED FOR VEHICLES REGISTERED IN TEXAS AND THE FOUR SURROUNDING STATES: OKLAHOMA, ARKANSAS, NEW MEXICO AND LOUISIANA.

Risk: A fuel leak could lead to a vehicle fire.

Original NHTSA wording

A FUEL LEAK COULD LEAD TO A VEHICLE FIRE.

Remedy & notes

For vehicles registered in the states identified above, dealers will provide a new cover over the existing feed port on the fuel pump or, if the existing feed port has already been damaged, dealers will install a new fuel pump that is equipped with the new cover. The new cover will be made of a different material. The recall began on November 25, 2005. Owners May contact Isuzu at 1-800-255-6727.

Customers May contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236; (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Recall text as published by NHTSA and the manufacturer.

What owners complain about

Owner complaints filed with NHTSA; one complaint can name several areas. Not verified by NHTSA.

Complaints by year filed

2004: 2 complaints20042005: 5 complaints52006: 3 complaints20062007: 5 complaints2008: 2 complaints20082009: 1 complaints2010: 2 complaints20102011: 2 complaints2012: 2 complaints20122013: 4 complaints2014: 4 complaints20142016: 1 complaints2017: 1 complaints20172018: 1 complaints2019: 2 complaints20192023: 1 complaints2024: 1 complaints20241

NHTSA investigations

Fuel Tank Retention Failure

DP18001 · opened May 23, 2018 · closed Mar 5, 2020
Summary

On April 10, 2018, NHTSA received a petition from Mr. Kevin Byrne (the Petitioner) requesting that the Agency ?undertake a defects investigation? of ?rust-related detachment of Isuzu Rodeo fuel tanks? (NHTSA ID 11091788). The Petitioner experienced a partial fuel tank detachment in his model year (MY) 2004 Isuzu Rodeo in July 2017. On May 23, 2018, ODI opened DP18-001 to evaluate the Petitioner?s request for a defect investigation. ODI sent information request letters to Isuzu and Honda requesting production, design history and field data related to fuel tank retention failures in MY 2001-2004 Isuzu Rodeo, MY 2002-2004 Isuzu Axiom and MY 2001-2002 Honda Passport vehicles equipped with the same fuel tank shield part number as the Petitioner?s vehicle (the ?subject vehicles?). ODI notes that Isuzu manufactured the subject Passport vehicles for Honda. Isuzu implemented a change to the tank shield corrosion protection system as a running change in early MY 2002 production. Isuzu and Honda sold approximately 172,000 subject vehicles in the United States. Fifty-eight (58) percent of the subject vehicles were produced prior to the shield change (99,000) and 42 percent after the change (73,000).ODI?s analysis of field data identified 19 incidents of partial fuel tank detachments in the subject vehicles. The incidents all occurred in states with high road salt usage in winter months (Salt States) and involved older vehicles beyond 10-years in service. On average, the failures occurred…

2004 vs. other Isuzu Rodeo years

Owner complaints by model year; the darker bar is the 2004. Click a bar to switch year.

Questions

Does the 2004 Isuzu Rodeo have recalls?

Yes — NHTSA lists 2 recall campaigns covering the 2004 Isuzu Rodeo, the latest from Oct 31, 2013 (suspension). A recall applies to specific vehicles: enter your VIN at nhtsa.gov/recalls to see whether yours is affected and still open.

What are the most common problems with the 2004 Isuzu Rodeo?

Owner complaints filed with NHTSA most often mention engine (8), fuel system (8), suspension (8). Complaints are consumer reports and are not verified by NHTSA.