2004 Dodge Caravan recalls and problems

The 2004 Dodge Caravan has 1 recall and 65 owner complaints on file with NHTSA; the most reported problem area is fuel system.

2003 Dodge Caravan
Pictured: a 2003 model; the 2004 may differ in details. Photo: 2003 Dodge Caravan by Elise240SX, CC BY-SA 4.0, via Wikimedia Commons
How the 2004 compares
Fewest complaintsMost complaints

Low complaint count among 18 Caravan model years — 13th most.

1recalls
65complaints
2crashes
3fires
2injuries
71,700median miles

Owner complaints filed with NHTSA, not verified and not adjusted for sales. Ranking compares this model's own years only.

Does your car have an open recall?
Recalls apply to specific vehicles. Only a VIN lookup on NHTSA's official site shows whether yours is affected and still unrepaired.
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1 recall

Steering

Aug 5, 2004 · NHTSA campaign 04V386000 · 681,000 vehicles

Problem: On certain minivans equipped with 3.3 or 3.8L v-6 engine, the upper power steering cooler hose May split and cause a fluid leak.

Original NHTSA wording

ON CERTAIN MINIVANS EQUIPPED WITH 3.3 OR 3.8L V-6 ENGINE, THE UPPER POWER STEERING COOLER HOSE MAY SPLIT AND CAUSE A FLUID LEAK.

Risk: Power steering fluid leakage in the presence of an ignition source can result in an under hood fire.

Original NHTSA wording

POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDER HOOD FIRE.

Remedy & notes

Dealers will replace the upper power steering cooler hose. This recall began on September 27, 2004. Owners should contact daimlerchrysler at 1-800-853-1403.

Recall no. D37.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-DASH-2-DOT (1-888-327-4236).

Recall text as published by NHTSA and the manufacturer.

What owners complain about

Owner complaints filed with NHTSA; one complaint can name several areas. Not verified by NHTSA.

Complaints by year filed

2004: 10 complaints2004102005: 4 complaints2006: 5 complaints20062007: 3 complaints2008: 5 complaints20082009: 5 complaints2010: 2 complaints20102011: 3 complaints2012: 2 complaints20122013: 10 complaints2014: 7 complaints20142015: 3 complaints2016: 2 complaints20162017: 2 complaints2019: 1 complaints20192026: 1 complaints20261

NHTSA investigations

Engine Stall After Refueling

DP14002 · opened Sep 5, 2014 · closed Apr 6, 2015
Summary

This defect petition evaluates July 7, 2014 allegations from an owner of a model year (MY) 2007 Dodge Grand Caravan minivan that engine stall occurs in these vehicles without warning after refueling.The petitioner's vehicle is a Chrysler RS platform minivan.The RS platform includes MY 2003 through 2007 Dodge Grand Caravan, Dodge Caravan, Chrysler Town and Country and Chrysler Voyager minivans.NHTSA evaluated the petition by analyzing consumer complaints submitted to the Agency, analyzing field data, reviewing technical information provided in Chrysler's response to an Agency information request and testing an RS minivan identified by its owner as experiencing post-refuel engine stalls.After completing this evaluation, NHTSA has concluded that further investigation is unlikely to result in a finding that a defect related to motor vehicle safety exists.The stalls occurring in these vehicles only occur immediately after filling up the fuel tank and happen at low engine speeds. The failure rate is low, even after 8 to 13 years of the vehicles being in service, and there are no reports of crashes or injuries resulting from the stall condition.In the Agency's view, additional investigation is unlikely to result in finding the existence of a safety-related defect in the subject vehicles.Given the need to allocate and prioritize NHTSA's limited resources to best accomplish the Agency's safety mission, the petition is denied.This action does not constitute a finding by NHTSA that a sa…

2004 vs. other Dodge Caravan years

Owner complaints by model year; the darker bar is the 2004. Click a bar to switch year.

Questions

Does the 2004 Dodge Caravan have recalls?

Yes — NHTSA lists 1 recall campaign covering the 2004 Dodge Caravan, the latest from Aug 5, 2004 (steering). A recall applies to specific vehicles: enter your VIN at nhtsa.gov/recalls to see whether yours is affected and still open.

What are the most common problems with the 2004 Dodge Caravan?

Owner complaints filed with NHTSA most often mention fuel system (18), electrical system (8), service brakes (8). Complaints are consumer reports and are not verified by NHTSA.